CFF15 Inline Plate Filter Box | 30 PPI, 10 T/H for Molten Aluminum Filtration in Ingot Production
Product Overview
The CFF15 Plate Filter Box is a precision-engineered inline filtration system designed for continuous aluminum ingot production lines. Featuring a 30 PPI (Pores Per Inch) ceramic foam filter plate and a rated flow capacity of 10 tons per hour (T/H), it effectively removes particulate impurities from molten aluminum, ensuring high metal purity and superior ingot quality. This robust, PLC-controlled unit is an essential component for foundries seeking to enhance product integrity and optimize casting operations.
Key Features & Benefits
- High-Efficiency Filtration: 30 PPI ceramic foam filter plates capture fine inclusions, significantly improving metal cleanliness and final product quality.
- Optimized for Continuous Production: Designed for inline integration into casting lines, enabling uninterrupted, high-volume ingot manufacturing with a steady 10 T/H flow rate.
- Precise Temperature Management: Equipped with PLC-controlled heating systems, maintaining optimal molten aluminum temperature and ensuring consistent filtration performance.
- Robust & Durable Construction: Built with high-grade materials and thermal lining, featuring a heating power of 60 kW and external shell temperature rise limited to ≤55°C for safety and longevity.
- Ease of Operation & Maintenance: Standard 15"x15"x1" filter plates are easy to install and replace, minimizing downtime and operational complexity.
- Part of a Complete Solution: From a manufacturer with deep expertise in aluminum casting, offering a full range of supporting equipment from melting to aging treatment.
Technical Specifications
| Parameter | Specification |
|---|
| Model | CFF15 Inline Filtration Box |
| Filter Plate Size | 15″ x 15″ x 1″ (Standard) |
| Filter Porosity | 30 PPI |
| Rated Filtration Flow | 10 T/H |
| Heating Power | 60 kW |
| Total Connected Power | < 30 kW (System) |
| Power Supply | 3-Phase, 380V ±10%, 50Hz |
| Temperature Control | PLC + Atmosphere Control |
| Lining Preheating Speed | > 40°C/hr |
| Max. Shell Temperature Rise | ≤ 55°C |
| Color | Standard Blue (Customizable) |
| Related Models | CFF-17 (17″), CFF-23 (23″) |
Applications
- Continuous Aluminum Ingot Casting Lines: To ensure clean metal feed into the casting mold.
- Billet & Slab Production: For filtration prior to direct chill (DC) casting.
- High-Purity Aluminum Alloy Manufacturing: Where removal of oxides and non-metallic inclusions is paramount.
- Foundries & Recycling Plants: To improve the quality of remelted and secondary aluminum.
Our Company & Capabilities
- Established Expertise: Specializing in aluminum casting technology since 2003, with a dedicated team and full in-house R&D.
- Complete Product Line: We supply integrated solutions encompassing melting, holding, transfer, refining, degassing, and aging equipment.
- Proven Track Record: Achieved 50 million RMB in sales in 2021, demonstrating market trust and reliability.
Customer Support & Services
- Pre-Sales Consultation: Receive expert guidance to select the correct model (CFF15/17/23) for your specific capacity and quality requirements.
- Comprehensive Documentation: Equipment ships with detailed English manuals, installation guides, and operational videos.
- Technical Support: Lifetime after-sales service with support via Email, Skype, WhatsApp, WeChat, and telephone.
- Warranty & Parts: Free parts replacement for manufacturing defects during the warranty period (consumables excluded).
Frequently Asked Questions (FAQ)
Q1: What is the main purpose of the CFF15 Filter Box?
A1: Its primary function is to filter particulate impurities from molten aluminum in continuous casting lines, ensuring high-quality ingot production.
Q2: Can it handle different production capacities?
A2: The CFF15 is rated for 10 T/H. We offer larger models (CFF-17, CFF-23) for higher capacity needs.
Q3: How is the temperature controlled?
A3: The system uses a PLC for precise control of both the heater and the protective atmosphere, maintaining optimal aluminum temperature.
Q4: What kind of filter plates are used?
A4: It uses standard 15″x15″x1″ ceramic foam filter plates with 30 PPI porosity. Plates are replaceable consumables.
Q5: What post-sales support do you provide?
A5: We provide installation guidance, operational training, a 1-year warranty on the machine, and lifelong technical support.
Contact Us for Your Filtration Solution
Interested in integrating a reliable filtration system into your casting line? Contact us today for a detailed quotation, technical datasheets, or to discuss a customized solution tailored to your production needs.
